Wanli Ultrasonic cheese Cutting

Wanli High-Frequency Vibration Cutting: Ultrasonic cutting utilizes high-frequency vibrations (typically between 20kHz and 40kHz) generated by an ultrasonic generator, which converts electrical energy into mechanical energy via a transducer.
When these high-frequency vibrations are transmitted to the cutting tool, the tool vibrates at an extremely high frequency. For a viscous material like cheese, the high-frequency vibrations allow the tool to easily penetrate the cheese, rather than relying on high pressure to force the tool through as with traditional cutting methods.
Disruption of Intermolecular Forces: When ultrasonic waves propagate through cheese, they create alternating regions of compression and rarefaction. In these compressed regions, the distance between molecules decreases, increasing pressure; in these rarefaction regions, the distance between molecules increases, decreasing pressure.
This cyclical pressure fluctuation disrupts the cohesive forces between the cheese molecules, making it easier to separate them during cutting. Furthermore, the ultrasonic energy can locally increase the temperature of the cheese, reducing its viscosity and further facilitating cutting.

Wanli Ultrasonic cheese Cutting AdvantagesHigh Cutting Quality:
Smooth Cutting Surface: Because ultrasonic cutting uses high-frequency vibrations, the cutter does not excessively squeeze or deform the surrounding cheese, resulting in a very smooth cut surface. This is crucial for applications where the shape and appearance of the cheese are crucial, such as high-end catering and food processing displays.Dimensional Accuracy: Ultrasonic cutting allows for precise control of the cut size and shape. By adjusting parameters such as the cutting tool’s vibration frequency, cutting speed, and cutting depth, cheese can be cut into various precise dimensions. This allows for precise dimensional requirements, such as when creating cheese carvings or making small pieces for baking.
High Cutting Efficiency:
Fast Cutting Speed: Compared to traditional cutting methods, ultrasonic cutting is faster. This is because ultrasonic vibrations quickly break down the cheese’s structure, making the cutting process smoother and reducing cutting resistance, thereby increasing cutting speed. This can significantly improve production efficiency in industrial production or large-scale cheese processing.
High Continuous Cutting Capability: Ultrasonic cutting tools maintain high cutting efficiency for extended periods, preventing the tool from sticking to the cheese or reducing cutting performance. This ensures consistent cutting quality and speed even when continuously cutting large quantities of cheese.

Wanli Hygienic and Environmentally Friendly:
No Tool Wear and Pollution: During ultrasonic cutting, the blade uses high-frequency vibrations to cut, resulting in minimal friction with the cheese, resulting in minimal tool wear. This means that metal debris from tool wear is not introduced into the cheese during the cutting process, ensuring the cheese’s purity and hygienic quality.

Easy to Clean: The cutting equipment is relatively simple, and the blades have a smooth surface. After cutting, any remaining cheese on the blades and equipment is easily cleaned. This is highly beneficial for meeting hygiene standards in the food processing industry and reduces cleaning time and costs
Application scenario: Food processing industry - baking field: When making baked goods such as bread and pastries, cheese and cheese need to be pre cut into small pieces or thin slices and then added to the dough. Ultrasonic cutting technology can accurately cut cheese to the size required by the formula, and the smooth cut surface allows the cheese to be mixed more evenly, thereby improving the quality and taste of baked products. Cheese product processing: When making cheese sculptures and shapes, ultrasonic cutting technology can help craftsmen cut cheese into various complex shapes, ensuring precise shapes and smooth surfaces, ultimately creating more ornamental cheese products.