Efficient and Precise Ultrasonic Food Cutting and Intelligent Powdering Solutions

In the modern baking and food processing industry, enhancing production capacity, ensuring product consistency, and reducing labor costs have become key competitive factors. Ultrasonic cutting technology, with its unique advantages of being "pressure-free, heat-free, and crumb-free," is rapidly replacing traditional mechanical blades as the preferred choice for high-end food processing. The ultrasonic cutting machine developed by Wanli Machinery utilizes a 50 kHz ultrasonic vibration blade. This creates micro-vibrations between the blade and the food, resulting in smooth, non-stick cuts with minimal heat generation, thereby avoiding food deformation or localized melting. Furthermore, the ultrasonic blade enables simultaneous cutting of multiple shapes (round, square, triangular, etc.). Combined with high-speed servo motors, a single machine can achieve cutting speeds of up to 70 cycles per minute, significantly boosting production line efficiency.

Advantages of Wanli Group's Ultrasonic Cutting Machine

· Full Stainless Steel Body: Constructed with food-grade stainless steel, it is corrosion-resistant, easy to clean, and complies with international food safety standards.

· Intelligent Touchscreen: Features a user-friendly human-machine interface with multi-language support, allowing operators to complete parameter setup with just a few clicks.

· Interchangeable Multi-Blade System: Offers a variety of blade specifications suitable for foods of different softness and hardness, such as cakes, chocolate, cheese, and bread, achieving versatility with one machine.

· Remote Monitoring: Built-in Ethernet interface enables real-time monitoring of operational status and fault alarms via LAN or cloud platforms, facilitating cross-regional maintenance.

· UV Sterilization: Equipped with an internal UV sterilization lamp that automatically disinfects after cutting, further reducing the risk of cross-contamination.

These technical features give Wanli Group a strong competitive edge in the global food processing market, helping clients achieve their goals of automation, intelligence, and sustainable production.

Intelligent Baking Tray Powdering Machine – Key Equipment for Enhancing Powdering Efficiency

Concurrently launched by Wanli Machinery, the Baking Tray Powdering Machine is specifically designed for evenly distributing edible particles—such as sesame seeds, crushed peanuts, sugar, salt, sunflower seeds, and walnut pieces—onto the surfaces of foods like cakes, biscuits, bread, sesame slices, pastries, and hamburgers.

Its core selling points include:

1. High Efficiency & Automation: Once set, the machine operates continuously, increasing powdering speed by 3–5 times compared to manual methods and significantly shortening production cycles.

2. Full Stainless Steel & Food-Grade Plastic: The body uses 304 stainless steel and food-grade plastic components, offering corrosion resistance, easy disassembly, and cleaning to prevent secondary contamination.

3. Reduced Material Waste: A precision metering system ensures consistent powdering volume for each tray, eliminating particle loss and overuse common in manual dispensing.

4. Easy Operation: The touchscreen interface provides quick-access keys for Start/Stop/Speed Adjustment/Metering, allowing operators to use it effectively without specialized training.

5. Safety Protection: Includes a protective grating and emergency stop button to prevent accidental contact with moving parts; the protective door automatically locks during operation.

6. Remote Access: Enables remote monitoring and parameter adjustment via Ethernet, compatible with MES systems across multiple factories for data traceability.

The powdering machine is designed with a philosophy of "Intelligent, Simple, Easy Maintenance." All key components (e.g., metering screw, nozzle) feature a modular structure, allowing fault replacement within minutes and greatly reducing repair downtime.

Application Scenarios and Market Value

· High-Volume Baking Lines: Enables continuous powdering in assembly line operations for bread, cakes, etc., increasing production capacity by over 30%.

· High-End Dessert Processing: Achieves artistic particle distribution for French and Japanese pastries that require extremely high uniformity through fine adjustments.

· Food Safety Compliance: The full stainless steel body, no manual contact, and UV sterilization meet stringent food safety systems like HACCP and ISO 22000.

Conclusion

With leading ultrasonic cutting technology and fully automated powdering solutions, Wanli Group provides a comprehensive intelligent path for global baking and food processing enterprises, from raw material handling to finished product packaging. By choosing Wanli Machinery, businesses can enhance production efficiency, ensure product quality, reduce labor costs, and simultaneously meet increasingly strict food safety and environmental standards.

Frequently Asked Questions (FAQ)

Q1: Does the ultrasonic cutter perform equally well on foods of different hardness levels?

A: Yes, the ultrasonic blade achieves "pressure-free cutting" through high-frequency micro-vibrations, maintaining smooth, crumb-free cuts for both soft and hard foods without creating a heat-affected zone.

Q2: How is the metering accuracy of the Baking Tray Powdering Machine ensured?

A: The machine employs dual calibration with electronic weighing and flow control, keeping errors within ±0.5 g, ensuring consistent powdering volume per tray and avoiding waste.

Q3: Is cleaning and maintenance complicated for the equipment?

A: All food-contact parts feature a modular design and can be rinsed directly with warm water and food-grade detergent after disassembly. The machine includes an automatic cleaning program for internal cleaning initiated on a schedule.

Q4: How are remote monitoring and fault early warning implemented?

A: The Baking Tray Powdering Machine connects to the corporate network via an Ethernet interface, supports industrial protocols like OPC-UA and Modbus, and works with cloud platforms to enable real-time status monitoring, fault alarms, and historical data traceability.

Q5: What is the machine's service life and maintenance cycle?

A: Under normal operating conditions, the ultrasonic blade and motor have a service life of over 5 years. A comprehensive inspection and lubrication maintenance every 6 months is recommended to ensure optimal performance.

For further information on product specifications or technical support, please feel free to contact the sales and service team at Wanli Machinery directly.