Wanli Automatic Frozen Cookie Cutting and Arranging System An Intelligent Baking Production Line Solution

In the field of the baked goods industry, the efficient processing of frozen cookies has long presented technical challenges. Zhangzhou Wanli introduces its new-generation Automatic Frozen Cookie Cutting and Arranging Machine, providing comprehensive automated solutions for baking enterprises.

Innovative Ultrasonic Cutting Technology
Traditional cookie slicing processes often encounter issues such as product breakage, deformation, and blade sticking, which significantly impact production efficiency and product quality. The ultrasonic cutting system developed by Wanli Machinery utilizes high-frequency vibration principles to achieve perfect non-contact cutting. Key features of this technology include:

High-Frequency Micro-Amplitude Vibration
A cutting frequency of 20,000-40,000 times per second creates a "cold cutting" effect, preventing product deformation due to heat influence.

Precise Cutting Control
Cookie slice thickness tolerance is controlled within±0.1mm, ensuring uniform product specifications.

Adaptive Technology
Automatically adjusts cutting parameters based on the characteristics of different cookie recipes to guarantee optimal cutting results.

Intelligent Production Line Design
The Wanli Automatic Frozen Cookie Cutting and Arranging Machine integrates multiple innovative functions:

Fully Automated Line
Achieves end-to-end automation from conveying frozen cookie dough, to precise slicing, to automatic arranging.

Vision Positioning System
Employs high-precision cameras to identify dough position, ensuring cutting accuracy.

Intelligent Temperature Control Unit
Maintains a low-temperature processing environment, ensuring cookie dough is cut in an optimal state.

Outstanding Performance
This equipment delivers significant benefits for production enterprises:

High Production Capacity
Single-line capacity reaches 1,500-2,000 pieces per hour, supporting 24-hour continuous operation.

High Product Yield
Product integrity rate exceeds 99.2%, substantially reducing the waste rate.

Labor Cost Savings
Only 1-2 operators are needed per production line, saving up to 70% in labor costs.

Intelligent Operation and Maintenance
Wanli Group consistently adheres to a user-friendly design philosophy:

Intelligent Control Interface
Features centralized control via a 10-inch touchscreen with intuitive and straightforward parameter setting.

Automatic Warning System
Monitors equipment operating status in real-time, providing early warnings for potential faults.

Modular Structure Design
Utilizes standardized modules for key components, enabling quick and convenient maintenance and replacement.

Professional Technical Support System
Zhangzhou Wanli has established a comprehensive global service system:

Customized Solutions
Provides personalized equipment configuration based on client product characteristics.

Professional Installation and Commissioning
Technical teams provide on-site installation and operational training.

Learn More
Visit wanlimachinery.com for detailed technical information. Our engineering team is ready to provide professional consultation.

Frequently Asked Questions

1. What types of cookie dough is the equipment suitable for?
This equipment is suitable for various cookie dough recipes, including butter cookies, chocolate chip cookies, nut cookies, etc., demonstrating good raw material adaptability.
2. How long does it take to change product specifications?
Utilizing the smart memory system, switching between different product specifications can be completed within 2-3 minutes, supported by 20 preset parameter storage slots.
3. What is the recommended cleaning and maintenance schedule?
Routine cleaning is recommended after every 8 hours of operation. The equipment features a quick-disassembly design, keeping cleaning time under 30 minutes.
4. What are the production environment requirements?
The equipment operates in an ambient temperature of 0-25°C and humidity ≤85%, requiring a stable power supply and air source.
5. Can custom-shaped cutting molds be provided?
Custom molds for various special shapes are supported, with mold production and debugging achievable within 7 working days.
6. What is the energy consumption of the equipment?
Incorporating energy-saving design, the machine's total power consumption is 25% lower than traditional equipment. Specific energy consumption data can be found in the technical manual.
7. How is operational training provided?
On-site training is provided upon equipment delivery, supplemented by video tutorials and online guidance available via our network platform.

Wanli Machinery is committed to providing advanced ultrasonic cutting solutions for global food enterprises. We look forward to cooperating with you to jointly promote technological innovation and development in the baking industry.