Wanli Ultrasonic Biscuit Cutter Intelligent Solution Revolutionizing Biscuit Manufacturing

Amid the thriving global baking industry, biscuit manufacturing demands increasingly higher production efficiency and product quality. Zhangzhou Wanli introduces the groundbreaking Wanli Ultrasonic Biscuit Cutter through innovative ultrasonic cutting technology, providing intelligent solutions for global biscuit manufacturers.

Innovative Ultrasonic Cutting Technology

Traditional biscuit cutting methods often face challenges such as product breakage, irregular shapes, and mold sticking. The Wanli machinery Ultrasonic Biscuit Cutter employs high-frequency vibration technology, achieving perfect non-contact cutting through 20,000-40,000 precise vibrations per second. This innovative cold-cutting process preserves the delicate shapes of biscuits intact, ensuring perfect cross-sections for every piece.

Intelligent System Design

The Wanli machinery Ultrasonic Biscuit Cutter integrates multiple smart technologies, demonstrating exceptional performance characteristics:

Precision Motion Control

Utilizes servo drive systems to ensure accurate cutting path execution, maintaining product dimensional tolerance within ±0.15mm, guaranteeing uniform biscuit specifications.

Adaptive Adjustment System

Automatically modifies cutting parameters based on dough characteristics, easily handling biscuit production with different formulations and hardness levels, from shortbread to tough biscuits.

Multi-Program Storage Function

Supports rapid switching between various biscuit shapes, capable of storing up to 30 sets of production process parameters to meet diverse production needs.

Outstanding Performance

The Wanli machinery Ultrasonic Biscuit Cutter delivers significant production benefits:

High Production Capacity

Single-unit output reaches 1,800-2,500 pieces per hour, substantially enhancing production efficiency and meeting large-scale production demands.

Superior Product Yield

Product integrity rate exceeds 99.5%,effectively reducing material waste and improving product utilization.

Optimized Operating Costs

Automated production reduces labor costs by 60%,enhancing overall production profitability.

Intelligent Operation and Maintenance

Zhangzhou Wanli consistently upholds a user-first design philosophy, thoroughly reflected in the Ultrasonic Biscuit Cutter's design:

Smart Control Interface

Features a 10-inch HD touchscreen with intuitive graphical operation, enabling operators to achieve proficiency after brief training.

Real-Time Monitoring System

Equipped with automatic diagnostics for real-time equipment status monitoring and early warning of potential issues, ensuring production continuity.

Modular Structure

Core components employ standardized design for convenient and efficient maintenance, significantly reducing equipment maintenance costs and time.

Professional Technical Support

Wanli Group has established a comprehensive global service system, providing clients with all-around support:

Customized Solutions

Offers personalized equipment configuration based on specific client requirements, ensuring perfect adaptation to production needs.

Professional Training Guidance

Professional technical teams deliver comprehensive operational training, including equipment usage and maintenance guidance.

Global Service Network

Implements rapid response mechanisms to ensure trouble-free client production, providing timely technical support and services.

FAQ

1. What types of biscuits is the equipment suitable for?

The Wanli machinery Ultrasonic Biscuit Cutter accommodates various biscuit types, including shortbread, tough biscuits, and fermented biscuits, demonstrating wide material adaptability.

2. How long does production specification changeover take?

Utilizing the smart memory system, specification changes can be completed within 90 seconds. The equipment supports 30 preset parameter groups, ensuring production flexibility.

3. What should be noted for daily maintenance?

Regular blade cleaning and transmission system checks are recommended per shift. The equipment provides intelligent maintenance reminders to guide operators through routine upkeep.

4. What are the production environment requirements?

The equipment operates in standard food-grade production environments. Specific installation parameters can be confirmed on-site by professional technicians.

5. Are custom special shapes supported?

Custom irregular cutting shapes are available, with Wanli Group providing professional sampling services to ensure fulfillment of client customization requirements.

Wanli Machinery remains committed to providing innovative ultrasonic cutting solutions for global food enterprises. The Wanli Ultrasonic Biscuit Cutter represents our technical achievement in biscuit manufacturing. We look forward to collaborating with you to jointly advance technological progress and development in biscuit manufacturing.